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食品包裝禮盒印刷工藝流程
來源:www.ubzi.cn 發(fā)布時(shí)間:2025-03-24 瀏覽次數(shù):122

在競(jìng)爭(zhēng)激烈的食品市場(chǎng)中,食品包裝禮盒不僅是承載食品的容器,更是品牌形象的直觀展現(xiàn)。其印刷工藝流程精細(xì)且復(fù)雜,每個(gè)環(huán)節(jié)都對(duì)禮盒最終效果起著關(guān)鍵作用。

In the fiercely competitive food market, food packaging gift boxes are not only containers for carrying food, but also a visual display of brand image. The printing process is precise and complex, and each step plays a crucial role in the final effect of the gift box.

設(shè)計(jì)定稿:創(chuàng)意與規(guī)范的融合

Final Design: Integration of Creativity and Standardization

印刷的第一步是設(shè)計(jì)。設(shè)計(jì)師需充分了解食品特性、品牌理念以及目標(biāo)受眾喜好。對(duì)于兒童食品禮盒,可能采用色彩鮮艷、卡通形象豐富的設(shè)計(jì),以吸引小朋友目光;而高端滋補(bǔ)品禮盒,則傾向于簡約大氣、質(zhì)感高雅的風(fēng)格。設(shè)計(jì)過程中,要嚴(yán)格遵循印刷規(guī)范,確保色彩模式為 CMYK(青、品紅、黃、黑),分辨率達(dá)到 300dpi 及以上,以保證印刷色彩精準(zhǔn)、圖像清晰。設(shè)計(jì)完成后,經(jīng)客戶反復(fù)確認(rèn)修改,最終定稿,為后續(xù)印刷提供準(zhǔn)確藍(lán)本。

The first step in printing is design. Designers need to have a thorough understanding of food characteristics, brand concepts, and target audience preferences. For children's food gift boxes, designs with bright colors and rich cartoon images may be used to attract children's attention; And high-end nourishing gift boxes tend to have a simple, atmospheric, and elegant texture style. In the design process, it is necessary to strictly follow the printing specifications, ensure that the color mode is CMYK (cyan, magenta, yellow, black), and the resolution reaches 300dpi or above, to ensure accurate printing colors and clear images. After the design is completed, it is confirmed and revised repeatedly by the client, and the final draft is provided as an accurate blueprint for subsequent printing.

制版:印刷的前期準(zhǔn)備

Plate making: Preliminary preparation for printing

根據(jù)定稿,需制作印刷版。常見制版方式有凹版、凸版和平版,食品包裝禮盒多采用凹版印刷,因其能呈現(xiàn)豐富色彩層次與細(xì)膩圖案。制版時(shí),將設(shè)計(jì)圖案通過電子雕刻等技術(shù)轉(zhuǎn)移到印版滾筒上,印版滾筒表面形成深淺不一的網(wǎng)穴,對(duì)應(yīng)不同油墨填充量,從而實(shí)現(xiàn)色彩濃淡變化。高質(zhì)量制版是確保印刷質(zhì)量的基礎(chǔ),網(wǎng)穴精度、深度等參數(shù)直接影響印刷效果。

According to the final draft, a printed version needs to be produced. Common plate making methods include intaglio printing, relief printing, and flat printing. Food packaging gift boxes often use intaglio printing because it can present rich color layers and delicate patterns. When making plates, the design pattern is transferred to the plate cylinder through electronic engraving and other technologies. The surface of the plate cylinder forms varying shades of mesh holes, corresponding to different ink filling amounts, thus achieving color intensity changes. High quality plate making is the foundation for ensuring printing quality, and parameters such as mesh accuracy and depth directly affect the printing effect.

印刷:色彩與圖案的呈現(xiàn)

Printing: Presentation of Colors and Patterns

印刷是賦予禮盒生命力的關(guān)鍵環(huán)節(jié)。將承印材料(如卡紙、紙板)安裝在印刷機(jī)上,印刷機(jī)通過墨斗將油墨傳遞到印版滾筒,再由印版滾筒將油墨轉(zhuǎn)移到承印材料表面。在印刷過程中,嚴(yán)格控制油墨粘度、印刷壓力、印刷速度等參數(shù)。油墨粘度過高,可能導(dǎo)致轉(zhuǎn)移不暢、圖案殘缺;壓力不均,會(huì)使印刷色彩濃淡不一。先進(jìn)印刷機(jī)具備自動(dòng)套準(zhǔn)系統(tǒng),確保多色印刷時(shí)圖案套印精準(zhǔn),如印刷水果禮盒,讓鮮艷水果圖案栩栩如生地展現(xiàn)在禮盒上。

Printing is the key link that gives vitality to gift boxes. Install the printing material (such as cardboard, paperboard) on the printing machine, and the printing machine transfers the ink to the plate cylinder through the ink hopper, which then transfers the ink to the surface of the printing material. Strictly control parameters such as ink viscosity, printing pressure, and printing speed during the printing process. Excessive ink viscosity may result in poor transfer and incomplete patterns; Uneven pressure can cause uneven color intensity in printing. Advanced printing machines are equipped with automatic registration systems to ensure precise pattern registration during multi-color printing, such as printing fruit gift boxes, allowing vivid fruit patterns to be vividly displayed on the gift boxes.

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覆膜:保護(hù)與質(zhì)感提升

Film coating: protection and texture enhancement

為增強(qiáng)食品包裝禮盒的耐磨性、防水性和光澤度,印刷后常進(jìn)行覆膜處理。分為光膜和啞膜,光膜使禮盒表面光亮奪目,提升視覺沖擊力,適用于追求華麗效果的食品;啞膜則賦予禮盒低調(diào)、高檔質(zhì)感,手感柔和,多用于高端食品包裝。覆膜時(shí),將塑料薄膜通過熱壓或冷壓方式貼合在印刷品表面,緊密粘結(jié),為禮盒增添一層防護(hù)屏障,同時(shí)提升整體質(zhì)感。

To enhance the wear resistance, waterproofing, and glossiness of food packaging gift boxes, they are often coated with film after printing. Divided into light film and matte film, the light film makes the surface of the gift box bright and eye-catching, enhancing visual impact, suitable for food that pursues gorgeous effects; The matte film gives the gift box a low-key and high-end texture, with a soft touch, and is often used for high-end food packaging. When laminating, the plastic film is bonded to the surface of the printed material by hot pressing or cold pressing, tightly bonding to add a protective barrier to the gift box and enhance the overall texture.

模切成型:賦予禮盒形狀

Die cutting molding: giving the gift box shape

依據(jù)禮盒設(shè)計(jì)形狀,通過模切機(jī)將印刷覆膜后的材料切割成型。模切刀模根據(jù)設(shè)計(jì)圖紙定制,精準(zhǔn)切割出盒身、盒蓋、折邊等部分。切割過程中,控制好模切壓力與位置,保證切口整齊、尺寸精確。對(duì)于異形禮盒,如心形巧克力禮盒,模切工藝要求更高,需確保形狀完美呈現(xiàn),便于后續(xù)組裝。

According to the shape of the gift box design, the printed and laminated material is cut into shape using a die-cutting machine. The die-cutting die is customized according to the design drawings, accurately cutting out parts such as the box body, box cover, and folding edge. During the cutting process, control the die-cutting pressure and position to ensure that the incision is neat and the size is accurate. For irregular gift boxes, such as heart-shaped chocolate gift boxes, the die-cutting process requires higher standards to ensure perfect shape presentation and facilitate subsequent assembly.

組裝與檢驗(yàn):確保成品質(zhì)量

Assembly and Inspection: Ensuring Finished Product Quality

將模切好的各個(gè)部件進(jìn)行組裝,通過膠水粘貼、折疊扣合等方式形成完整禮盒。組裝時(shí),保證各部件銜接緊密、角度準(zhǔn)確。組裝完成后,進(jìn)行全面檢驗(yàn),檢查禮盒外觀有無瑕疵,如印刷圖案是否清晰、覆膜是否起泡、模切邊緣是否整齊等;同時(shí)檢查禮盒結(jié)構(gòu)是否穩(wěn)固,能否正常開啟閉合。只有經(jīng)嚴(yán)格檢驗(yàn)合格的食品包裝禮盒,才能進(jìn)入市場(chǎng),為食品提供優(yōu)質(zhì)包裝,助力品牌脫穎而出。

Assemble the various components that have been die cut, and form a complete gift box through methods such as adhesive bonding, folding, and interlocking. During assembly, ensure that each component is tightly connected and the angle is accurate. After assembly, conduct a comprehensive inspection to check for any defects in the appearance of the gift box, such as whether the printed patterns are clear, whether the film is blistered, and whether the die-cutting edges are neat; At the same time, check whether the structure of the gift box is stable and whether it can be opened and closed normally. Only food packaging gift boxes that have passed strict inspections can enter the market, provide high-quality packaging for food, and help brands stand out.

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